Synchronous Design Services in Action
In the rapidly evolving fields of automotive and communication technology, the ability to design and develop products that are efficient, lightweight, and durable is crucial. At Raidy Mold, we specialize in synchronous design services, where our team of engineers collaborates closely with clients to transform concepts into reality.
Case 1: Lightweight Design of New Energy Vehicle Body
Background
The new energy vehicle (NEV) market is at the forefront of innovation, with a focus on sustainability and performance. Lightweight vehicle bodies are a key aspect of this evolution, as they improve fuel efficiency, reduce emissions, and enhance overall vehicle dynamics. Raidy Mold was entrusted with the synchronous design of a lightweight NEV body, a project that demanded our full commitment to innovation and precision.
1. Car Front Compartment Design
The front compartment of an NEV is a complex assembly that includes critical components like the wiper bracket, shock tower, chassis bracket, and rear section of the front longeron. Our engineers employed the latest simulation software to optimize these components for strength and weight. The wiper bracket, for instance, was redesigned using high-strength aluminum alloys to ensure durability while reducing weight. The shock tower, a key structural component, was engineered to absorb and distribute impact forces effectively, ensuring safety without adding excess weight.
2. Car Body Assembly
The car body, comprising the A-pillar, B-pillar, and C-pillar, was a focal point of our design efforts. We used advanced die-casting techniques to create five intricate die castings and two profiles that would be assembled to form the car body. Each component was designed with precision, considering the vehicle’s structural integrity and aerodynamics. The A-pillar, for example, was engineered to provide maximum support to the roof while maintaining a slim profile for visibility. The B-pillar and C-pillar were designed to enhance side-impact protection, using a combination of high-strength steel and strategic reinforcement.
3. Car Rear and Doors Design
The rear section of the vehicle and its doors are integral to the vehicle’s performance and safety. Raidy Mold’s engineers focused on designing the middle section of the longitudinal beam, longitudinal beam front section, rear door inner frame, and front door inner frame. These components were designed to be lightweight and strong, contributing to the vehicle’s overall weight reduction without compromising safety. The rear door inner frame, for instance, was optimized for minimal weight while maintaining the necessary stiffness to protect occupants in the event of a collision.
The Result
Our synchronous design project for the NEV body was a resounding success. By embedding our engineers within the customer’s engineering center, we were able to participate in every aspect of the design process, ensuring that our expertise was fully integrated into the project. The end result was a vehicle body that was not only lightweight but also met all the required safety and performance standards.
Customer Feedback
Our customer was extremely satisfied with the outcome of the project. The synchronous design process allowed for a streamlined development cycle, reducing time-to-market and costs. The final product exceeded their expectations in terms of weight reduction and performance, positioning them competitively in the NEV market.
Case 2: Communication Assembly Products
Background
In the communication industry, the demand for high-quality and precision components is ever-increasing. Raidy Mold was engaged to provide synchronous design services for communication assembly parts, a project that would test our ability to meet the stringent requirements of this industry.
Synchronous Design Process
Our team of engineers worked closely with the customer’s design team to ensure that the communication assembly parts were designed to the exact specifications required. This involved a thorough understanding of the functional requirements, material selection, and manufacturing processes. We employed state-of-the-art simulation tools to predict the performance of the components under various conditions, ensuring reliability and durability.
The Result
After the synchronous design of the communication assembly parts, our customer was able to successfully complete product development and manufacturing using our die casting molds. The precision and quality of the molds ensured that the final products met the high standards of the communication industry.
Customer Feedback
Our customer was highly satisfied with the quality of the molds and the support provided by Raidy Mold during the design and manufacturing process. The use of our molds allowed them to produce communication assembly parts that were consistent in quality and performance, enhancing their reputation in the market.
Conclusion
These case studies demonstrate Raidy Mold’s commitment to providing exceptional synchronous design services to our clients. By sending our engineers to participate in the entire product design process, we ensure that our expertise is fully integrated into the project, resulting in products that meet the highest standards of performance and quality.
At Raidy Mold, we understand that every project is unique and requires a tailored approach. Whether it’s designing a lightweight NEV body or communication assembly products, we are dedicated to innovation, precision, and customer satisfaction.
