Lever Die Cast Mold Features

 

✔ High-Capacity Multi-Cavity Design (8 Cavities)
Featuring an 8-cavity mold structure, this design significantly increases the output per cycle and substantially reduces unit production costs, making it ideal for meeting the demands of large-volume orders.

✔ Stable and Efficient Mass Production
Compatible with 350-ton die-casting machines, the system maintains a stable production cycle, making it well-suited for continuous, high-frequency manufacturing environments.

✔ Lightweight, High-Strength Materials
The die-casting mold for the motorcycle lever utilizes ADC6 aluminum alloy, balancing high strength with low weight (each part weighs only 0.073 kg) to align with the industry trend toward lightweight motorcycle components.

✔ High-Consistency Molding
The multi-cavity design incorporates a balanced runner system to ensure dimensional consistency across every molded part, thereby minimizing post-processing requirements and reducing defect rates.

✔ Long-Life Mold Design
The die-casting mold for the lever boasts a service life of up to 100,000 casting cycles, effectively lowering maintenance and replacement costs.

✔ Rapid Delivery Capability
With a minimum lead time ranging from 40 to 50 days, we enable customers to quickly launch their mass production projects.

 

Product Specifications

 

COVER L SID	Motorcycle Handlebar	Mold Structure:	1 Mold, 8 Cavities
Material:	ADC6	Side Cores/Slides:	—
Dimensions (mm):	183.50 × 41.34 × 22.38	Machine Tonnage:	350T
Industry:	Motorcycle Accessory	Mold Dimensions (mm):	640 × 537 × 466 mm
Weight:	0.073 kg	Die Casting Cycle Life:	100,000 Cycles
		Minimum Lead Time:	40-50 Days

 

Die-casting Machine Tonnage Display

 

Raidy Mold manufacturer boasts a comprehensive die-casting equipment system, with die-casting machine tonnage ranging from 350T to 4400T, capable of meeting the production needs of die-casting products with varying projected areas, wall thicknesses, and structural complexities.

By rationally matching the die-casting machine tonnage with the product structure, we can effectively optimize the filling process, reduce defect risks (such as porosity and shrinkage), thereby improving product density and dimensional stability.

Whether for small-batch trial production or large-scale mass production, we can provide stable and controllable die-casting production capabilities.

 

Application Scenarios

 

The handles produced using this mold are widely applied in:
Motorcycle brake levers
Clutch levers
Aftermarket modification parts and universal handle assemblies
Suitable for both OEM vehicle manufacturers and the aftermarket modification sector.

 

Packaging (Molds & Die-castings)

 

Mold and Die-casting Packaging: To ensure the safety and integrity of products during transportation, Raidy Mold employs specialized packaging solutions for both molds and die-castings.

Mold Packaging: Molds are packaged in high-strength recycled wood crates. The crate structure is sturdy and possesses excellent impact resistance and load-bearing capacity. Internally, the molds are rationally secured and supported according to their structure to prevent displacement or collisions during transportation. Furthermore, the molds undergo rust and moisture-proofing treatment before packaging to ensure they remain in good condition during long-distance transportation or sea freight.

Die-casting Packaging: Die-castings are protected during transportation using customized packaging solutions based on product structure, size, and surface requirements. This effectively avoids friction and collisions between products, reducing the risk of deformation and surface damage.

For different transportation methods (air/sea/land), we can optimize the packaging structure to ensure the product remains stable and safe throughout the entire logistics process, minimizing transportation risks.

 

About Raidy Mold

 

Founded in 1996, Raidy Mold has accumulated extensive experience by providing molds and technical services to automotive, motorcycle, and precision manufacturing companies. We have participated in the early development and mold production processes of almost all automotive parts. This deep involvement allows Raidy to master the entire aluminum alloy production process—from mold design, die casting, machining to testing.

Our Advantages:
Solve all die casting problems
Develop new projects and reduce NG rates
Enhance your competitiveness
Our cooperation begins when you contact us.

FAQ

 

Q1. Why utilize a multi-cavity mold design (e.g., 8 cavities)?
Multi-cavity molds are primarily employed to boost production capacity and reduce costs:
Multiple parts can be produced simultaneously in a single die-casting cycle.
Unit costs are significantly reduced.
Production efficiency is enhanced.
This approach is particularly well-suited for large-volume orders.

Q2. How does a multi-cavity mold ensure product consistency across every cavity?
We ensure consistency through the following methods: a balanced runner system design, a uniform cooling system, and precision machining controls. These measures guarantee that the products from every single cavity maintain stable consistency in terms of both dimensions and surface quality.

Q3. What tonnage of die-casting machine is compatible with this mold?
This type of handle mold is typically compatible with small-to-medium tonnage die-casting machines (e.g., 350 tons).
The specific machine tonnage is selected and matched based on the product’s projected area and structural complexity.

Q4. How is the defect rate controlled during the production process?
As a manufacturer, Raidymold controls quality through the following measures: design optimization via mold flow analysis, validation through mold trials (T1/T2), and the standardization of production parameters. These steps ensure stable mass production and a low defect rate.

Q5. Do you support the customization of handles with different dimensions or structural designs?
Yes, we fully support custom development, including handles of varying dimensions, distinct aesthetic designs, and brand customization services (OEM/ODM).